Inline Spiking Method for Validation of Virus Clearance in Continuous Bioprocessing

The overall objective of this project is to develop an inline spiking protocol suitable for use in the evaluation and validation of virus clearance in connected / continuous bioprocessing.
Categories
Drug substance
Process control
Project status
100% Completed

Industry Need

Virus validation methods typically involve spiking a known quantity of virus into a scaled-down batch process and measuring clearance. This approach is used for virus filters, chromatographic processes, and virus inactivation steps. However, applying this strategy to continuous processes is impractical due to the large virus quantity needed and potential virus instability. Additionally, evaluating virus clearance over the full range of conditions in continuous processes poses significant logistical challenges.

Solution

The proposed work will address a major challenge in connected / continuous processing by

developing a reliable small-scale system capable of accurately evaluating virus clearance.

Outputs/Deliverables

Capability has been developed to produce a prototype transient inline spiking system that has been demonstrated and tested at several institutions.


Basic design of the transient inline spiking system has been completed, including cost estimates and parts list


Inline spiking system/procedure for evaluating virus clearance.

Impacts

A well designed inline spiking system for viral clearance studies

Array of non-interacting tracer species

Experimental protocols and computational tools for quantitative evaluation of virus clearance

Publications

Malakian, A., Jung, S. Y., Afzal, M. A., Carbrello, C., Giglia, S., Johnson, M., Miller, C., Rayfield, W., Boenitz, D., Cetlin, D., & Zydney, A. L. (2022). Development of a transient inline spiking system for evaluating virus clearance in continuous bioprocessing-Proof of concept for virus filtration. Biotechnology and Bioengineering, 119(8), 2134-2141. https://doi.org/10.1002/bit.28119

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Project Lead

The Pennsylvania State University

The Pennsylvania State University

Participating Organizations

Cygnus Technologies

Cygnus Technologies

Genentech, Inc.

Genentech, Inc.

Merck Sharp & Dohme LLC

Merck Sharp & Dohme LLC

MilliporeSigma/EMD Serono

MilliporeSigma/EMD Serono