Improving Lyophilization of Recombinant Proteins with ssHDX-MS

This project will evaluate a novel analytical method, called solid-state hydrogen deuterium exchange with mass spectrometric analysis (ssHDX-MS), as an alternative to stability studies for proteins in solid powders.
Categories
Proteins/ Antibodies
Drug product
Project status
100% Completed

Industry Need

Over 40% of FDA-approved protein drugs are sold as solid powders, mainly produced by lyophilization. This process is effective but slow. Stability studies, which ensure product quality, take months or years due to slow degradation, delaying new drug availability and manufacturing improvements.

Solution

This project will evaluate a novel analytical

method, called solid-state hydrogen deuterium exchange with mass spectrometric analysis

(ssHDX-MS), as an alternative to stability studies for proteins in solid powders. ssHDX-MS takes

just days to complete and the results are highly correlated with formulation-induced stability

changes.

Outputs/Deliverables

For the two studied lyophilized proteins, ssHDX-MS predicted stability in ~400 hrs, vs. 12 months for a standard stability study.


ssHDX-MS was demonstrated on a protein that underwent a novel Microglassification(TM) technique as well as a spray dried formulation.


Impacts

Decrease the risk of post-approval CMC changes and enable high-resolution evaluation of novel drying technologies for recombinant proteins.

Evaluation of ssHDX-MS as a potential tool to rapidly determine the stability of lyophilized drug products during process development and formulation.

Publications

Additional Project Information (Members Only)

Login to the NIIMBL member portal to access more, including: 

  • Updates
  • Value Proposition
  • Related Publications
  • Deliverables

Not yet a member? Learn more about which level of NIIMBL membership is right for you and your organization.

Project Lead

Purdue University

Purdue University

Participating Organizations

Genentech, Inc.

Genentech, Inc.

Lindy Biosciences, Inc.

Lindy Biosciences, Inc.